How do TV: production, assembly, diagnostics

The latest models of televisions provide users with more and more new and useful features, which our ancestors could only dream of. Now we can put the broadcast pause, record programs, go online to the TV. And, of course, enjoy all of your movies and TV shows on the big screen.

There is a huge number of new species telereceiver. They differ from each other not only in the diagonal of the screen and the image resolution, but also the production technology, different formats supported by the media and many others. Fading bellied analog receivers. They were replaced by flat LCD TVs supporting HD quality.

But how to produce such units? Certainly, many are interested in the process of creating devices that exist in every home. The fact of the details of any member of the TV, and how they are made, you will learn in this article.

The process of making televisions

In order to fully immerse themselves in the production process, you can visit a special factory, where you will arrange a tour. So you can watch live the way the parts are transformed into full-fledged TV. But as long as you do not hit the plant, we offer our story about this interesting process.

production of parts

The parts are made of plastic, which is brought to the plant in large bags. They are small granules. Then plasticate mixed in special devices and enters the stamping plant.

• The special machines are set mold. Then the liquid plastic gets into them.

REFERENCE. Thus produced a framework for televisions.

• The resulting frame move on a conveyor belt, where they subsequently put a recognizable logo.
• Other elements of the body are produced in separate halls on the same principle. The shop uses special foam forms, which are then combined in multiple layers in a warehouse.

All manufacturing is done with the most minimal human intervention. This is the advantage of this century: automated processes permeate all spheres of life.

How to make payment

The first step in the manufacture of board becomes a special application of solder paste on the contact details. Then, by means of special belts, missing minor components are delivered. Installation takes place in the car and does not require the participation of workers. In addition, the devices are mobile and easy to adapt to the production of new types of fees.

After the installation is complete, there is mass soldering. It is carried out by reflow soldering paste. To do this, it uses a special oven.

then workers testing each received the item, to eliminate the possibility of marriage. If all goes well, the first payment is sent to the warehouse, and then to another shop. There is already attached to them other components: connectors, various outputs, and more.

REFERENCE. At this stage, the process is not automated, real people doing the work.

Assembly

When all the parts are ready, the workers begin to assemble a full-fledged product with the help of screwdrivers.

The device is collected by several people to speed up production. Special conveyor in this shop does not move, all the details are transmitted manually.

Thus it is going Ready TV, which is then sent for inspection.

diagnosis TV

Diagnostics is the process of checking performance of the product. It occurs on the diagnostic stand. Employees include ready TV set and check the most basic functions. Diagnosis does not take a lot of time at the expense of comfort and convenience all the way to test.

Thanks to the skill, responsibility and working experience, marriage is minimized.

If no defects are found, the TV goes on. There he packed and fully completed and sealed. Then the box is transmitted to the warehouse.

After that, the device goes into stores, where it and become happy customers.

That's the way modern TVs are made.

note that all the details of television receivers that offer domestic retail chains are created in factories in Russia and not come prepared. Users can enjoy high quality image for a long time, and the sound of your new TV. A modern equipment provides rapid and seamless production of new models.