DIY lever pipe bender for copper pipes: how to make – Setafi

Making a pipe bender for copper pipes with your own hands is an affordable and practical way for those who often work with copper pipes. Copper pipes are often used in heating systems, plumbing systems and in automobile brake systems. Making a lever pipe bender will allow you to bend pipes accurately and accurately without damaging their structure.

Advantages of a homemade tool

Making a lever pipe bender for copper pipes at home has a number of benefits. Firstly, this is a significant cost savings compared to purchasing a ready-made tool. Secondly, the ability to adapt the tool to the specific needs and sizes of pipes to be worked with. And finally, the satisfaction of using a handmade tool.

Materials and tools

Before you start making a pipe bender for brake pipes with your own hands, you need to prepare all the necessary materials and tools. Key materials and tools for creating a lever pipe bender:

• durable metal rod for lever;
• metal pipe or steel profile for the base;
• steel plates for the manufacture of forming elements;
• welding machine;
• Bulgarian;
• a set of keys and screwdrivers;
• measuring tool (tape measure, square).

Stages of manufacturing a pipe bender

Creating a pipe bender for copper pipes with your own hands includes several main steps:

1. The first step is to make the base and arm of the pipe bender. The base must be strong enough to withstand the load when bending the pipes. The lever is made of a metal rod of appropriate length, which will provide the necessary force during operation.
2. The next stage is the creation of forming elements that will be in direct contact with the pipe and form its bend. These elements must be manufactured in such a way as to ensure uniform bending without damaging the pipe.
3. The last stage is the assembly of all elements into a single mechanism. After assembly, it is necessary to test the pipe bender, checking its performance and adjusting it to the required sizes and types of pipes.

How to test a pipe bender

After making your own copper pipe bender, it is important to thoroughly test it to ensure safety and performance. Testing helps identify any design flaws and ensures that the tool is capable of performing its intended function without risking damage to the pipes.

The first step in testing is to visually inspect and check for any mechanical defects. Make sure all bolts and welds are secure and that levers and other moving parts operate smoothly and without binding. It is also important to check that the forming elements are installed correctly and do not have sharp edges that could damage the pipe.

The next step is to carry out tests on copper tubes. It is best to start with smaller diameter pipes and gradually move to larger ones. During the bending process, you should carefully monitor the uniformity of the bend and the presence of any defects on the surface of the pipe. If the pipe bends evenly and without damage, this indicates the correct operation of the tool.

After the first tests, it is necessary to evaluate the overall effectiveness and ease of use of the lever pipe bender for copper pipes. It is important to check how easily and accurately the angle and bend radius can be controlled, and to ensure that the device is comfortable to use. If any problems or deficiencies are identified during testing, appropriate adjustments must be made to the design or settings of the pipe bender.

Conclusion

Creating a lever pipe bender for copper pipes with your own hands is not only cost-effective, but and an exciting activity that can bring significant benefits to the household or workshop. By following the above instructions, you can make a reliable and functional tool that will serve for many years.