Vacuum cleaner repair their own hands: step master class

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At all times to support the purity, people have used various devices and tools. With the advent of electricity availability of effective and easy to use assistant in this case. Some of them are cleaners. They come in, both household and industrial.

Vacuum cleaners are divided on the basis of the work and purpose. So, there are washing vacuum cleaners, which in addition to cleaning the dust can do wet cleaning. They have a lot of tips, the use of which extends the capabilities of the vacuum cleaner.

By design, vacuum cleaners can be pylesborochnym bag with aquafiltering and cyclone system - when the trash is compacted into briquettes.

On the example you can see how a simple vacuum cleaner with a dust bag. The main element in its structure type is a collector motor with impeller fitted on its axis. When the impeller starts rotating, it creates a flow of air that moves from the working of the hose through the bag and out into the room.

Passing through the cloth bag, the dust is delayed, as already relatively clean air passing through the foam filter, the cleaner exits through the grille. Although this method of collecting dust is not the most efficient, but it is considered to be very simple. Therefore a vacuum cleaner with a filter cleaning are inexpensive and are very popular. Their main drawback is that dust tapping out of the bag is time consuming and requires going outside. However, for many it is not a very big problem.

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repaired vacuum cleaner
Fig. 1. repaired vacuum cleaner

Therefore, this article will focus on this type of vacuum cleaner and the possible causes of its failure.

For example is a vacuum cleaner repair MACH4 German manufacturer. According to the design and operating principle, he is not much different from other companies vehicles. Therefore, this guide to the diagnosis and repair is applicable to many vacuum cleaners such performance.

Technical details
Fig. 2. Technical details

So, let's failure symptoms.

Vacuum cleaner stopped working without any reason. No power surges or falls, no smoke and cod, nothing happened.

Just one day, when incorporated into the network he did not show any signs of life.

Manipulating any results control buttons to no avail.

Vacuum cleaner does not turn
Fig. 3. Vacuum cleaner does not turn

AC mains voltage present. It became clear that the dismantling of the vacuum cleaner can not be avoided.

First you need to determine where the mounting screws on the top cover.

This vacuum cleaner screws are hidden under the dust collector panel. To remove this panel, it is necessary to lift the latch and push it forward (Figure 4 and 5).

lifts the latch
Fig. 4. lifts the latch
Shifts latch
Fig. 5. Shifts latch

When the cover is disengaged and withdrawn. Under it there are two screws (Figure 6) to be unscrewed. For this fit Phillips screwdriver.

2 under the screw cap
Fig. 6. Two screws under the lid

Remove the screw, remove the lid.

Remove the cleaner cover
Fig. 7. Remove the cleaner cover

After removing it, you can see the main components of the vacuum cleaner (see. figure 8). Among them: the electric motor, power control board connectors, controls and coil cord.

The main components of the vacuum cleaner
Fig. 8. The main components of the vacuum cleaner

On photo 9 - connector scheme. Choosing a connector, from which wires go to the network coil (Figure 10).

connector scheme
Fig. 9. connector scheme
The wires are on the network coil
Fig. 10. The wires are on the network coil

You need to remove it to check the integrity of the cord. Thus, you can see if the mains voltage on the vacuum cleaner comes.

Since the cord is often subjected to mechanical stress (twisting and stretching), it is very vulnerable and often, one of his breaks lived under the outer insulation.

It can be used to check the connection to any device that can do it. For example, an ohmmeter, multimeter or voltage pointer.

Connecting one end of the device with one of the terminals on the connector, and the other with a pin on the plug (Figure 11).

Checking chain
Fig. 11. Checking chain

If the connection device not shown, we move the instrument probe to the other is carried on the connector. If one of the provisions of the chain is present, it means that one wire in the cable is safe and it is good.

Now, a second check is carried out. We move the probe instrument to another pin on the power plug.

The other end of the unit, just as in the first case alternately connect with the terminals on the connector.

The device in any of the findings showed the chain, which means that there was a breakage of the wires in the cord. Hence, there is no voltage on the vacuum cleaner and the refusal of his work.

Now that we know the cause of failure, you need to find where the open and remove it.

To do this, remove the coil and take it apart.

Circuit Testing. Device chain showed
Fig. 12. Circuit Testing. Device chain showed

This may prevent the wires passing over the coils. Therefore, disable connector with these wires.

Turning off the connector with wires
Fig. 13. Turning off the connector with wires

Now that does not interfere, remove the drum by lifting it up (Figure 14).

remove the drum
Fig. 14. remove the drum

When it is removed, place it on its side and unscrew the screws in the center and on the edge.

Unscrew the screws on the drum
Fig. 15. Unscrew the screws on the drum

Then, remove the protective cover of the coil. On the reverse side of the cover two annular fixed contacts are arranged.

When the coil is unwound, the moving contacts slide on the ring, so that the supply voltage falls further into the vacuum cleaner units.

On examination, it was found that one of the wires "popped out" of the clamp on the current collector (Figure 16).

This could be due to shaking and the wire tension when the drum rotates.

I popped one of the wires
Fig. 16. I popped one of the wires

Now you can check that the cord is really safe.

Just as mentioned above, alternately connect the pins on the plug with the wires on the cable end. If the whole cable, the device should show a chain on two wires.

In the picture 17 that is the case. This once again confirms that the problem is a relief measure in the clamp and disconnect the wires from it.

Check the cord
Fig. 17. Check the cord

To this no longer happens, extend the cable by adding to it a small piece of copper wire.

This will prevent the stretch and give the opportunity not only to have and hold down the mine, but also to turn it into a loop. Such a connection provides good contact and prevent slipping repeated.

lengthen the wire
Fig. 18. lengthen the wire

Additional wire connects the main by stranding (Figure 19). twisting can solder, if desired.

This will provide a more reliable contact, but this is optional. The main thing that both conductors in place of stranding, have been well cleaned and tightened with pliers.

Additional wire connects the main
Fig. 19. Additional wire connects the main

Next, isolate the conductive PVC tape.

Isolating PVC wire ribbon
Fig. 20. Isolating PVC wire ribbon

The loop on the end of a wire previously inserted otkruchenny screw clamp. Then insert it into contact thread and tighten (figures 21 and 22).

Wire loop on the end
Fig. 21. Wire loop on the end
It happened in the end
Fig. 22. It happened in the end

Now that the wires in place, for good contact, we clean sandpaper fixed ring contacts.

 We clean the sand paper
Fig. 23. We clean the sand paper

You can rub and slip rings, but this vacuum cleaner they are quite clean.

After cleaning, wipe the contacts must be cotton wool soaked in alcohol or cologne. This action removes the metal chips, which may result in the closure between the two contacts.

Next, install the drum cover and fasten it with the screws (Fig. 24).

Set back drum cover
Fig. 24. Set back drum cover

The next phase - installation of the drum into the vacuum cleaner.

For this threading cord with a plug to the outlet, and failure to insert the drum (Figure 25).

Insert the drum to failure
Fig. 25. Insert the drum to failure

Set the connectors on the board, according to the scheme (Figure 26).

Install the connectors on the board
Fig. 26. Install the connectors on the board

Before putting on the protective cover on the handle stem combine power regulator with a slit on the resistor.

Combine the stem on the knob
Fig. 27. Combine the stem on the knob

Now carefully put on the cover, connecting all of the grooves. Hold it with the screws and install the dust receptacle panel.

Hold the screw cap
Fig. 28. Hold the screw cap

Check how the drum mechanism, if it twists the cord through.

Also, by including the appliance in the network, test the power button and power regulator.

Checking the operation of the vacuum cleaner
Fig. 29. Checking the operation of the vacuum cleaner

If it works, it can be assumed that the repair was successful!

Finally, a few suggestions:

  1. Firstly, unwinding the cord to keep the drum brake button down.
  2. Second, do not increase the length of the cable on the limit mark on it.
  3. Third, do not put the vacuum cleaner upright when untwisted cord.

These simple guidelines will increase the long "life" of a vacuum cleaner.

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