Why the stapler does not clog the staples to the end: learning how to repair the tool - Setafi

Why does the stapler not clog the staples to the end? This question is asked by every second user of a construction stapler, because over time, like any other construction tool, the stapler, due to intensive use, may begin Problems. You do not need to immediately throw the stapler in the trash and run to the store for a new one, since most problems with the tool can be solved on your own and in a few minutes.

Usually, the unstable operation of the stapler is accompanied by minor breakdowns of its parts or incorrect settings. To learn how to fix the stapler yourself, be sure to read the article to the end.

Why does the stapler not clog the staples to the end?

To get started, let's quickly go over the design of a construction stapler. To do this, look at the following picture:

Typically, a construction stapler is made of metal or metal is combined with plastic inserts. You do not need to study in detail what exactly the stapler is made of, since such information will not help you in the repair. If you disassemble the construction stapler yourself, you will see that, in fact, it consists of a body and several spring mechanisms. For example:

• staple rammer spring;
• action spring;
• handle spring;
• and etc.

In the operation of the stapler, all mechanisms matter, however, if you do not know why the stapler does not clog the staples to end, then the first thing you need to pay attention to is the mainspring and the screw for adjusting the force of the combat springs. The most common reason why the stapler does not clog the staples to the end is the incorrect adjustment of the spring tension. In simple terms: you had a stapler set up, with which you were excellent at driving staples into soft wood, but as soon as you need to hammer the bracket into hard wood, then the spring simply does not have enough proper efforts. All that is needed in this case is to “tighten” the mainspring force adjustment screw so that the stapler “beats harder”.

In the same way, the opposite effect occurs when the spring is “tightened”. In this case, the stapler drives the staples very deep into the soft base, which is also not very good. Then you need to relax the spring a little. In general, it is considered good practice to use a construction stapler to pre-adjust the spring tension before using the tool. That is, you first need to “shoot” with a stapler: drive in a few staples “for nothing” to adjust the spring force to the density of the base. And only after that you need to start full-fledged work.

Why the stapler does not clog the staples to the end: the tension screw did not help

What if you turned the mainspring tension screw back and forth, and the stapler still does not clog the staples to the end? Yes, and it happens. This situation can be caused by several reasons:

1. Stapler "not the one." It happens that you need to drive staples into a fairly hard material, and your stapler is simply not physically capable of this. You tightened the mainspring "to the end", all the same, the brackets do not clog. Construction staplers are different: different sizes, different sizes of staples and with different capabilities. Perhaps your stapler is one of the "easiest" and you need to find a more powerful stapler that will do the job.
2. Tension spring problems. Before you run for a new stapler, you need to try to fix the existing one. There is a chance that the mainspring is faulty. First, disassemble the stapler and remove the mainspring. It happens that it is simply very clogged with dust and is not able to perform its tasks. Another option is that the spring has stretched or even broken. In this case, replace the spring with another one and the stapler will work "perfectly" again.
3. Staples "not those." This is also a fairly common reason. It happens that you started using staples from another manufacturer, but they are not of high quality. Your stapler does not finish them off and oppresses as soon as you try to drive the staples into a hard surface. In this case, replace the staples with quality ones.
4. Very dense material. It is possible that you are trying to drive staples into a very dense material and no construction stapler can cope with this task. You can adjust and clean the mainspring, change the manufacturer of the staples, and even change the stapler to a more powerful one, but the situation will not change in any way, because the construction stapler also has limitations in functionality. Here you have to either put up with “unfinished staples” and manually finish them off with a small hammer, or abandon the stapler and find another method of fastening.
5. Hands are not the same. Another fairly common reason why the stapler does not clog the staples to the end is the inept use of the tool. When trying to hammer a staple into a solid base, the stapler lacks its own mass and it “bounces” off the base, feeling resistance from the staple being driven. There is only one way out: firmly and forcefully press the stapler to the base during operation. If this is not done, then not a single stapler will drive the staple to the end into a solid base.

How to fix a stapler: other common problems

A construction stapler seems like a simple tool that should not bring problems in work. However, during the operation of the tool, all its “working” parts wear out, which can lead to various problems with the stapler. Here are some examples of unstable operation and what to look for in order to fix the stapler.

1. Staples don't come out. The simplest reason is that there are no staples in the stapler magazine, so it just needs to be reloaded. Another reason is that the staples don't fit the stapler. Perhaps they are slightly larger or installed incorrectly. The exit hole may also be clogged: you chose too soft staples and tried to drive them into a hard surface, so one of the staples crumpled and clogged the hole.
2. Staples come out unstable. There is a high probability that the malfunction is in the sending mechanism. This is the mechanism that "pushes" the staple cartridges inside the stapler magazine. Usually the problem is solved by cleaning and lubricating the mechanism. At the same time, it is still important to check the cleanliness of the outlet, perhaps it is partially clogged, so the staples come out “once every other time”.
3. Staples are crumpled. We have already touched upon this problem indirectly. Its reason is the quality of the staples, namely the discrepancy between their quality and the structure of the base into which they are driven. For example, you have chosen soft staples with long legs and are trying to drive them into hard wood - as a result, they bend. In this case, firm staples with a short stem, which go into a solid base more easily, are the best choice.
4. Two staples come out or staples cling to each other. In this case, the stapler head, which is responsible for releasing the staples, is most likely defective. Over time, it can become deformed or even become unusable, and because of this, problems begin with the withdrawal of staples. It needs to be examined. If it is simply deformed or clogged, then you can clean it and return it to its proper shape. Worst case, it will need to be replaced.
5. Staples come out with the letter "M". This problem is not caused by the stapler, but by the quality of the staples. Normally, the letter "M" is used for staples with long stems, so simply replace the staples with "short stems". If this does not help, then the problem is created by the striker, which has worn out over time and taken on an irregular shape. In this case, you need to disassemble the stapler and slightly “correct” the geometric shape of the striker with a file.

Conclusion

Now you know almost all the reasons why the stapler does not clog the staples to the end. In most cases, this problem can be solved by yourself. You can also fix the stapler yourself if there are other problems in the operation of this tool. Repair the old one or buy a new one - it's up to you.