Self-priming type pumps are a special type of surface equipment designed to increase the working life. Their moving parts are always cooled, the seals are intact, the motor operates flawlessly. However, due to the solid range it is difficult to dwell on a suitable model. Do you agree?
All you need to know about self-priming pumps for water, you will find on our website. We set out in detail the principle of the device and operation of units of this type, the differences in the design are given. The information provided by us will help you make a balanced purchase.
We described in detail the various options for self-priming pumps, gave recommendations for operation. Useful photo and video applications to deepen knowledge.
The content of the article:
- Features of self-priming units
- Proper installation of the suction line
Centrifugal self-priming pumps
- Types of structures and their features
- Features and principle of operation
- Scope of centrifugal units
Vortex impeller pumps
- The scheme of the device and the principle of operation
- Household benefits
- Ejector - device for deep sources
- Conclusions and useful video on the topic
Features of self-priming units
When purchasing a unit for use in a country plot, a number of factors that determine the desired category should be analyzed.
- source depth;
- distance from the source to the house;
- pressure level;
- water quality;
- water consumption.
Typically, these data are taken into account when calculating the performance of the device, but they are also useful when choosing a pump by the type of suction.
There are self-priming and normal suction devices. The difference lies in the design that regulates the process of refilling in case of ingress of air into the system.
Sample self-priming pump - Pedrollo PLURIJET, designed to move and lift clean water from sources from a depth not exceeding 9m, nominal head up to 120 m, flow rate - 200 l / min (12 m3 / hour)
Normally suction include submersible and semi-submersible pumps, the operation of which occurs if the fluid from the source moves into the working compartment by gravity. When air enters, the automatic protection against “dry running” is triggered and the work stops, as the machine does not work in idle mode. The pump has to restart.
The scheme of the self-priming pump: 1 - pouring water; 2 - separation of water and air in the working the camera; 3 - end of circulation, start of the pump; 4 - fluid retention during shutdown pump (+)
Self-priming models are designed for independent air removal without human intervention. This is due to the design features: in the upper part of the working compartment there is a plunger through which air is removed. Back valve prevents him back.
Modern versions with built-in valves produce self-refilling, thus eliminating the need for constant monitoring of equipment.
A photo of
Self-priming pumps are used to pump only clean water from wells, storage tanks, pools
The design feature of this type of pumps is the location of the pressure and suction nozzles above the axis of the unit
The diameter of the pipe to which the suction pipe is connected is larger than the diameter of the pipe to which the pressure head is connected
Due to the special arrangement of nozzles, the working part of the self-priming system is always filled with water. It does not need to be poured before each launch, but it should definitely be before the first
Using self-priming pumps
Constructive feature of the equipment
Sizes of suction and delivery nozzles
Features of the self-priming pump
A small lifting height of self-priming units is also associated with the refilling process - up to 9 m. It is important to ensure that the working chamber was constantly filled with water, and the shorter the supply line, the faster the process of moving water.
Most often, self-priming pumps are part of a pumping station with a hydraulic accumulator, suction port (or ejector), stop valves and instrumentation.
Proper installation of the suction line
With water supply system Not only the installation of a self-priming pump or pumping station is important, but also the installation of a suction line.
The magnitude of the head (7-8 m) is calculated taking into account the height of the rising water and the parameters of hydraulic resistance, which occurs in the process of moving fluid
When creating a sealed water supply, you should check the ratio of the diameter of the pipeline with the diameter of the nozzle, as well as shorten the length of the entire pipeline (if possible).
The longer the suction line, the higher the resistance, respectively, the lower the pressure. The presence of leaks can lead to equipment breakdown - this condition is relevant for centrifugal models that are not designed for pumping air-to-liquid media.
Pay attention to the location of the pipes. The suction line should not have kinks, kinks, complex assembly structure, rising above the level of the pump, in Otherwise, air closures may form, which interfere with the suction process and are difficult to remove from the system.
Try to position the suction line so that it represents the simplest configuration with straight pipes and one corner, that is, it would resemble the letter “G”
As additional equipment installed directly on the highway, use check valve (or a simple non-returnable counterpart) and filter. Thanks to the valve, water is retained in the pipeline and does not flow back, thereby protecting the owner of the pump from repeated fillings.
The filter protects the equipment from the ingress of bottom sediment with large inclusions, pieces of aquatic plants, clay impurities.
Is it possible to replace the self-priming model with a conventional pump? If there is no other way out, then they do it - at the time of repair or purchase of new equipment.
However, do not forget about some of the nuances:
- it is necessary to completely fill the pump chamber and main with water before switching on;
- Avoid exposure to air, otherwise the equipment will fail;
- filling should be done after each "accident" caused by depressurization of the water supply system.
Practice shows that users of self-priming pumps are not in a hurry to switch to conventional ones, especially since the choice of equipment is often dictated by optimal suction conditions.
Centrifugal self-priming pumps
A suitable option for autonomous use in a private country plot is a centrifugal self-priming pump that pumps not only clean water, but also medium with small inclusions - for example, sediment from the pond.
He copes with the liquid, which is a mixture of water and gas. The equipment is superficial, that is, it is installed above the water mirror, and the process of rising water is provided by an internal vacuum in the suction line.
A photo of
The technical capabilities of self-priming pumping units provide an opportunity to reduce the number of household appliances
Due to the specific location of the suction and delivery nozzles, the working part is always filled with water, which cools the moving elements and reduces the friction force
In order that owners were not disturbed by noise, and vibration did not promote the fastest wear, the unit is equipped with rubber support
Before the first start-up, the working cavity of the pump is necessarily filled with water, without which the engine can quickly burn out
In anticipation of the onset of frost, the water from the unit is drained so that the ice formed during freezing does not damage the equipment.
If two tasks are to be solved at the same time, then modifications with two pressure nozzles and pressure adjustment will be suitable.
Self-priming pumps work well in the simplest systems of water supply and in the format of pumping stations
The operation of the pump within the pumping station is automated by the inclusion of a hydroaccumulator and a pressure switch or automation unit in the circuit.
Control of self-priming pump
Constructive advantages of technology
Pouring water into the system before the first start
Drain the water from the pump before conservation
Model with two discharge nozzles
Operation within the pumping station
Types of structures and their features
Familiarizing yourself with the self-priming centrifugal pump device is essential for troubleshooting and regular maintenance. The unit is an uncomplicated mechanism, enclosed in a durable spiral housing with a cover, the case material is stainless steel, cast iron, plastic.
Inside is an impeller (steel or polymer), equipped with blades deployed in the opposite direction. In addition to the impeller, an important part is a diffuser and an ejector (venturi tube).
Thus, almost all the details are static, and the movement sets a single dynamic element - the impeller disk (s).
The design of the pump implies easy access to the main part for routine inspection or minor repairs (for example, cleaning or turning). Since the device is located outside, unlike the submersible counterpart, there is always the opportunity to inspect it and replace parts.
Diagram of a centrifugal pump device: 1 - metal or plastic housing; 2 - cover; 3 - embedded ejectors; 4 - impeller; 5 - shaft attachment; 6 - seal; 7 - bearings; 8 - capacitor; 9 - electric motor
Centrifugal models are more massive than vortex ones, but they work much quieter and are able to pump dirty water with inclusions of middle fraction. For highly polluted environments, special drainage pumps are used, and if additional grinding is necessary - fecal ones.
When choosing a unit from a supplier, ask about the possible configuration: in addition to the electric motor use gasoline or diesel, but for country performance electrical equipment more optimally. With regular routine inspections and maintenance, the life of a centrifugal pump reaches 20 years.
Characteristics of the models vary, but the average may look like this:
- temperature inside the system - up to + 35ºС;
- air temperature outside (at the pump installation site) - up to + 35ºС;
- lifting height of the suction line - up to 8 m;
- the highest pressure in the system is 6 bar;
- the motor is a bipolar asynchronous (protection class not lower than IP 44).
Most of the parts are made of stainless steel, as the material of the end seal using graphite or ceramics.
Multistage self-priming centrifugal pump KSB Multi Eco for domestic water supply, rainwater utilization; allows for the inclusion of sand (concentration - up to 50 g / m³)
Thus, the self-priming unit is very similar in structure to the usual centrifugal pump, with one difference: the process of recirculation of liquid occurs inside the housing, and not in the remote line.
The plugs for filling and unloading water, the support for mounting to the engine, the location of the pipes connecting the device with the pressure and suction pipe are like simple equipment.
Features and principle of operation
At the nozzle, water flows from the suction pipe into the body and fills the entire space, after which the impeller is automatically activated. Under the influence of centrifugal force, the liquid is displaced from the center to the peripheral areas and under pressure moves into the pressure line, also attached through the pipe.
Installation scheme of a centrifugal self-priming pump, located on the surface, above the water mirror in the well. The check valve serves as an obstacle to the opposite of the movement of water
With a decrease in pressure in the central part, water is sucked back into the housing from the suction pipe. The frequency of suction-ejection and underlies the continuous supply of water by centrifugal equipment.
The number of impellers in the pumps may be different, from one to several (single-stage and multistage), however, the principle of pumping fluid into the housing and further along the line does not is changing.
Scope of centrifugal units
Centrifugal self-priming apparatus capable of pumping fluids that can not cope with the model of the vortex type:
- viscous media;
- liquids with solid particles;
- abrasive fluids.
In this regard, this category of pumping equipment is often used in production, for example, for pumping petroleum products. In private use, the unit will not stagnate if the owners use a dacha pond or other body of water for irrigation of a garden or vegetable garden, whose water is not very clean and transparent.
The device is able to move the liquid with bottom thick sediment, pieces of mud and other aquatic plants.
Household pumps do an excellent job with the transfer of clean water, so they are good for the device of autonomous water supply of the building and adjacent buildings (baths, summer kitchen). The pump, powerful on productivity, is suitable for the equipment of rational system of watering not only beds, but also a lawn, a hothouse economy, flower beds and a garden.
At start-up, the process of self-priming of the water pipeline takes place, which allows saving money on maintenance and guarantees stability of work.
A photo of
Self-priming pumps like most surface systems are used to water the garden
It is permissible to use pumps of this type for pumping water from an open reservoir, if a strainer is fixed at the inlet of the suction hose
Self-priming pumps are used as part of a water supply chain that supplies water from the storage tank to the disassembly points.
Used units in the case of not enough high pressure for normal operation of dishwashers, washing machines, shower cubicles
Self priming pumps in planting care
Pumping water from an open pond
Pumping water from the storage tank
Use to increase the pressure in the system
Vortex impeller pumps
Among self-priming modifications, there is a group of vortex pumps, however, unlike centrifugal analogues, they are not suitable for pumping viscous media.
The presence of solid inclusions in water must be excluded, otherwise the equipment’s performance will be impaired. Vortex type pumps are simple to set up and maintain, but they have lower capacity and lower efficiency.
Vortex self-priming pump Pedrollo PKm 60 for exceptionally clean water: power - 0.37 kW, capacity - 0.3-2.4 m³ / h, water lifting height - up to 5 m
The scheme of the device and the principle of operation
Internal parts of the vortex pump differ little from analogues of centrifugal equipment. The main dynamic part is the working disk wheel, equipped with blades arranged in a circle.
The blades rotate inside a kind of channel associated with the inlet and outlet nozzles. The liquid flows through the suction nozzle, under the influence of the rotation of the wheel twists and moves along the helical path in the direction of the exit.
Multiple presence of fluid in the space between the blades forms additional energy and pressure, raising the water to the required level, the principle of the self-suction vortex operation is based on this the pump.
The intake air is mixed with the liquid, then the mixture is again divided into two components: the air is discharged outside, and the liquid continues to circulate in the working chamber. After all the air has been removed, the chamber is completely filled with water and put into operation on the principle of centrifugal equipment.
Optima vortex pump (Poland) in cast-iron housing, with a power of 0.37 kW and a pressure of 35 meters. It is intended for water supply of the house or a garden site, pumps over only clear water
Mandatory element, as with centrifugal equipment, is a check valve that performs two functions:
- prevents the return of air;
- provides filling of the working chamber with water.
The maximum height of the rising water, which provides vortex self-priming equipment - 8 meters. Vortex pumps differ from centrifugal pumps by two principal qualities: they do not pump dirty media, but they do an excellent job with moving a mixture of air and liquid.
Low efficiency (from 25% to 45%) is due to the fact that a lot of energy is spent on the process of pumping fluid. For this reason, the owners of suburban areas prefer centrifugal units. Vortex equipment is usually remembered when it is not possible to install a more productive counterpart.
The advantage of this category of self-priming pumps are compact size and increased head (5-7 times more than that of centrifugal devices). Thus, it is rational to use them when servicing a water source located far from water points, provided that greater performance is not needed.
Vortex pumps Speroni KPM are available in two versions, differing in size, weight, volume of the working chamber and performance. Modifications are used for filling small volume membrane tanks and heating systems (+)
An example would be pumping water from the well, lifting height in which does not exceed 7-8 m, in the so-called "working area", where garden plantings, beds, greenhouses are usually located. Given the uneven terrain and rounding of the country buildings, you should count on a pipeline up to 100m long, which means that you will need a lot of pressure.
In addition to the use of vortex modifications in autonomous private water mains, they are used to extinguish fires, ventilation devices, in thermal installations.
Ejector - device for deep sources
Self-priming pumps with built-in ejector designed for open natural reservoirs, wells and wells, the depth of water in which does not exceed 7 m or 8 m.
Usually the technical characteristics of this category of equipment are reduced to the following parameters:
- productivity - 4-5 m³ / h;
- pressure - 4-6 bar;
- head - 50-60 m.
Together with the hydroaccumulator, pressure switch and a set of automation such modifications form efficient pumping stations. At a certain distance from the building, where the main points of water pumping are located, there is little surface self-priming equipment, an additional mechanism is required.
Diagram of installation of pumps equipped with a remote ejector for wells up to 40-45 m in depth with 2 and 4 inch pipe diameters (+)
You can increase the suction power when using outboard ejector which copes with the rise of water, located at a depth of 35-40 m. Industrial models of ejectors are able to work effectively, if the water mirror is at a depth of 19-20 m. The far distance to the source is also not an obstacle to the ejector devices.
When using a remote ejector, the efficiency of the pumping station drops dramatically - up to 30-35%, but the noise level characteristic of built-in ejectors decreases.
Conclusions and useful video on the topic
The presented video materials will help you to understand the design and principle of operation of self-priming equipment.
Movie # 1. Assembly of the pump from the company "Asterion" (series UP):
Movie # 2. The principle of operation of the centrifugal self-priming pump:
Movie # 3. Professional overview of Aquario pumps (AJC series):
Centrifugal and vortex self-priming pumps - the most suitable equipment for private use in suburban areas. With their help, you can create a water supply or irrigation system.
But remember that maximum efficiency can be achieved only by carefully analyzing the conditions of use of the pumping station and studying the technical characteristics of the selected model.
We are waiting for your stories about personal experience of pumping water with a self-priming pump. Comments, please leave in the box below. Here you can ask questions on points of interest and share useful facts.